Popcorn Manufacturing Expertise & Specialists
What does a Popcorn Manufacturing company do?
Manufacturing Popcorn is not rocket science. The methods and processes used today are similar to those pioneered by C.H. Cretors (click here to learn more about Cretors).
So, what sets one popcorn co-manufacturer apart from the other? And how do you select a suitable popcorn manufacturer for your product? The answers are both simple and, at the same time, not.
In our experience, a company sets itself apart through skill, knowledge, and great staff. We invite you to read more about who we are on the “Company” page. The following summary provides information and perspective on what we think being a “Popcorn Manufacturer” is.
We always get asked why we offer more information than many competitors. It’s simple. It's about time and money…yours and ours. The fastest way to reach the decision point selecting a popcorn manufacturer for your project) is to have as much information as possible, as quickly as possible.
Yes, we could include a summary and an open invitation to visit and require you to call us for the real information. We welcome every opportunity to speak with potential customers. Full disclosure will help you make the best and most informed choice quickly.
Wet Pop
Our wet popping method, an industry-standard process executed precisely, ensures uniform textures, shapes, and sizes, enhancing consumer satisfaction.
Question - Do we air pop? Answer - We do not air pop.
Question -Why don’t you air pop? Answer - Maybe someday we will, but for now, most of our customers prefer to wet pop and apply the flavors in the kettle as part of the pop, or they prefer to dry coat. They also provide this specific feedback:
Wet popped popcorn tastes better.
Popcorn is an indulgent snack, a comfort food. Even the low-calorie options are, well, snacks.
Popcorn
Butterfly or Mushroom (Yellow or White) sourced from a portfolio of approved suppliers.
If your preferred kernel is not in our plant, we will work with you to source it.
Expansion Rates (size of the kernel). We have several standard rates. If these do not meet your needs, we will find one that does.
Humidity - We are in Utah. We have low humidity.
Altitude - We do have altitude. It is a bit more forgiving to pap at a higher than a lower altitude.
Non-GMO - Popcorn is Non-GMO
Gluten Free - Popcorn is Gluten Free
Popping Oil
We pop using a variety of oils:
Non-GMO
Coconut
Canola
Sunflower
Avocado
Olive
Blends
Soy/Coconut
Custome Blends
It’s your recipe, and we will work to manufacture it to your specifications and taste profile.
We can access other blends or work with you on a new blend.
Flavors & Coating—Our standard portfolio of flavors can be modified, changed, or replaced to meet your expectations. Our flavor is ultimately “your” flavor, the way you want it.
Savory
Authentic Movie Theater (Butter, Salt)
Natural Butter
Artificial Butter
Low Cal Popcon
Neutral or low-impact oil (Sunflower, Avocado)
Reduced Salt
Grain or Flake
Sea Salt
Ancient Salt
Savory - Topical Dry Coat
Cheese
Yellow Cheddar
White Cheddar
Street Taco
Garlic & Onion
Dill
Chili Lime
BBQ
Honey BBQ
Kettle Cooked
Salty & Sweet: Kettle Cooked
Sweet & Salty Kettle Corn,
Churro
Popped & Coated
Caramel
Traditional Caramel
Sea Salt Caramel
Toffee Caramel
Fruity, Specialty (Colored) Coated Popcorn
Green Apple
Blueberry
Cherry
Pina Colada
Cinnamon
Flavor Enhancers
Spicy Profiles
Fuego
Jalapeño
Protein
Custom
Custom—If we don’t have it or haven't done it, we can find it and try it for you!
Small Batch Popping
We incorporate medium-sized industrial Kettles (Cretors) by design. Popping this way allows us to control each batch more closely and monitor quality on an individual kettle basis. We can hot-swap kettles in and out of production without interrupting the production shift.
Sifting
Every batch is sifted to eliminate unpopped kernels, ensuring a safe, premium product.
High-Speed Packaging
Vertical Form Fill & Seal (VFFS) machines process roll stock film, which is ideal for high-volume runs.
Semi-Automated and Hand-Fill
We fill pre-made pouches, tins, boxes, or bulk Gaylord totes for ingredient use.
Detection
Halo Metal Detector -We have metal detectors mounted to the vertical form, fil,l and seal machines
X-ray - We are evaluating and sourcing X-ray for our plant. We expect to have this in place in 2026.
Food Safety
We hold the following facility certifications:
USDA
FDA
SQF Level 2