Wet Popping

• Our wet popping method, an industry-standard process executed precisely, ensures uniform textures, shapes, and sizes, enhancing consumer satisfaction. 

Popcorn

• Butterfly or Mushroom (Yellow); white kernels or custom varieties sourced from approved suppliers.

Popping Oils

• Non-GMO Canola Blend, Sunflower; optional Soy Coconut Blend or specialty oils sourced to your recipe. We can access other blends or work with you on a new blend.

Flavors

• Savory: Topical dry seasonings (e.g., Authentic Movie Theater, Fiesta Street Taco, Jalapeño, Garlic & Onion, Dill, Lime, Honey BBQ, Cheese).

• Salty & Sweet: Kettle-cooked (e.g., Sweet & Salty Kettle Corn, Churro)

• Caramel: (e.g., Caramel, Sea Salt Caramel, Caramel Toffee).

• Enhancers: Spicy profiles (Fuego, Jalapeño Kettle), protein-infused options, or custom blends developed with flavor houses.

Dry Coating:

• Flavors are applied via dry coating with or without oil mist for consistent flavor.

Sifting

• Every batch is sifted to eliminate unpopped kernels, ensuring a safe, premium product.

High-Speed Packaging

• Vertical Form Fill & Seal (VFFS) machines process roll stock film, which is ideal for high-volume runs.

Semi-Automated and Hand-Fill

• We fill pre-made pouches, tins, boxes, or bulk Gaylord totes for ingredient use.